Render of a gas spring
Gas spring with sectional view:
1. Piston rod
2. Head cap
3. Piston rod wiper
4. Piston rod guide bushing
5. Retaining ring
6. O-ring
7. Piston rod seal
8. Cylinder
9. Piston
10. Flow-restriction orifice
11. Piston guide bushing
12. Valve
13. Valve-sealing screw

A gas spring, also known as a gas strut, is a type of spring that, unlike a typical mechanical spring that relies on elastic deformation, uses compressed gas contained within an enclosed cylinder. This cylinder is sealed by a sliding piston to pneumatically store potential energy and withstand external force applied parallel to the direction of the piston shaft.

Common applications

Gas springs rely solely on pressure to function, and this results in a smooth extending and retracting motion.[1]

Types

Gas springs are manufactured in many varieties including:

  • Standard cylinder
  • Fixed-height cylinder
  • Spindle only
  • Cable cylinder
  • Stage cylinder
  • Non-rotating cylinder
  • Return cylinder (no height adjustment)
  • Auto-return cylinder with height adjustment
  • Bouncing cylinder
  • Dual-mode cylinder
  • Heavy duty cylinder
  • Oil damper

Forms

If the internal plunger has a diaphragm which extends to the side of the gas tube, it will cease to move once an applied force is constant and will support a weight, like a normal spring. If a fine hole exists in the plunger, however, it is termed a "slow-dampened spring" and can be used on heavy doors and windows. A gas spring designed for fast operation is termed a "quick gas spring" and is used in the manufacture of air guns and recoil buffers.

It is possible to reduce the gas volume and increase its internal pressure by means of a movable end stop, or by allowing one tube to slide over another, allowing the characteristics of a gas spring to be adjusted during operation. The rod may be hollow by use of clever seals, or it may consist of multiple small-diameter rods. A small amount of oil is normally present.

The gas may be introduced by a Schrader-type valve, using a lip seal around the rod and forcing it to allow gas in by external overpressure or a shuttling O-ring system. Gas springs with high caliber contain a very large amount of energy, and can be used as a power pack. In emergency use, the gas may be introduced via a gas generator cell, similar to those used in airbags. Passive heave compensators feature large gas springs, and their stroke lengths can exceed 6 meters.

Features

A variety of features are available from various manufacturers:

  • Adjustable push-in force via a local knob or remote via a Bowden wire.
  • Single touch release: to allow full extension or the ability to lock it out.
  • Extended stroke through telescoping mechanisms, usually composed of one rod and two cylinders (the smaller of the two cylinders actually acts as a second rod extending in and out of the larger cylinder).
  • Variable-lift - intended for short production runs and prototypes, in applications where the exact force is important but hard to estimate in advance, such as lifting a lid slowly in a known time. In this case the cylinder is supplied filled to maximum design pressure, but equipped with a bleed port, to allow gas to be released once installed. The intention is that the design can be over-sprung, and then the pressure reduced in stages, to optimize behavior. If too much gas is released, a new spring must be installed, and for large quantities, it is better to order a bespoke pressure setting from the maker.
  • Degressive springs where the spring becomes more, not less, powerful as the main cylinder expands.[2]

See also

References

  1. ↑ "Gas Strut Buyers Guide: Which Gas Strut Should I Order? / Help & Advice". www.sgs-engineering.com. Retrieved 2022-12-28.
  2. ↑ "Degressive gas spring".
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